See your manufacturing costs in 10 minutes using your Annual Report.
Connect shopfloor OEE data to boardroom metrics — in your own financial terms, on screen, in the first conversation. No equipment connection needed.
From Annual Report to
Business Case in 10 minutes.
Enter Financial Data
Use your Annual Report P&L data — Revenue, COGS, Operating Costs. Takes 3 minutes. No equipment connection, no IT setup.
Simulate OEE
Interactive sliders model your production performance. Adjust Availability, Performance, and Quality scores. No equipment connection needed.
Get Your Business Case
Instant Before/After Financial Impact Report. DuPont-validated cost analysis. Download or share — boardroom-ready in minutes.
Key insight: A 5-point quality OEE improvement delivers approximately 72% more net profit than a 5-point availability improvement for the same OEE gain — because quality losses carry a dual DuPont penalty on both Asset Turnover AND Net Profit Margin simultaneously.
Digital Twin Wizard
Transform your company profile into a live Digital Twin with real-time traceability, stock & cost ledger updates, and OEE simulation. Launching after our Financial Impact Report goes live.
Describe your factory.
See it live in minutes.
Enter your company profile below. We'll instantly build your Digital Twin — a live simulation of your production flow, traceability, and cost ledger — no equipment connection needed.
Company Identity
Tell us who you are. This becomes the foundation of your ISA-95 master data contract.
Enter Your Financial Data
Use your P&L data. All fields are pre-filled with example values. Values in thousands (000s).
RRevenue
CCost of Goods Sold (COGS)
Enter the three cost components below. Total COGS is automatically calculated.
OOperating Expenses
Enter the three OpEx components. Total OpEx and Net Income are automatically calculated.
Note: All values in thousands (R000s). Ratios update live as you type. Balance Sheet data unlocks DuPont analysis.
Simulate Your OEE Performance
Granular production inputs are pre-synced from your financial data. Adjust to refine your baseline.
Granular Production Inputs
Baseline DataThese inputs drive the Baseline OEE. Editing them auto-updates Availability, Performance, and Quality below.
Baseline Performance
Current State — Read OnlyThese reflect your entered data. Edit the Granular Production Inputs above to adjust.
Target Performance
Improved StateTargets are capped at a minimum of the current baseline — no negative improvement allowed.
Financial Impact Waterfall
See where money is lost and how much is recoverable. Scenario sliders simulate OEE improvements in real time.
Cost Loss Breakdown
R000sScenario Sliders — Playground
Mirror-synced with Step 2 Target Performance. Adjusting either updates the other.
Sliders are floored at the current baseline — no negative improvement allowed.
Quality vs Availability: A 5-point quality improvement delivers ~72% more net profit than a 5-point availability improvement — because quality losses carry a dual DuPont penalty on both Asset Turnover AND Net Profit Margin simultaneously.
Your Live Business Case
Before and After — updates in real time as you adjust inputs above.
Current State
BaselineImproved State
Target OEE 64.5%Cost Pro Forma — Baseline vs Target
| Cost Category | Baseline ZARK | Target ZARK | Saving ZARK |
|---|---|---|---|
| Raw Material Packaging | 202162 | 1505 | (200657) |
| Raw Material Ingredients | 303243 | 2258 | (300985) |
| Direct Labor (Variable) | 617717 | 4599 | (613118) |
| Direct Labor (Fixed Benefits) | 521 | 521 | — |
| Indirect & Overhead | 540 | 540 | — |
| Total | 27873 | 26758 | (1115) |
Fixed costs (Direct Labor Fixed Benefits, Indirect & Overhead) do not reduce with OEE improvement. Only variable cost components are affected.
Generate My Financial
Impact Report
Your personalised Before/After cost analysis — downloadable, shareable, boardroom-ready.
No credit card required. All calculations run in your browser.